{"id":5169,"date":"2014-03-10T10:58:42","date_gmt":"2014-03-10T10:58:42","guid":{"rendered":"https:\/\/blog.simscale.de\/blog\/?p=569"},"modified":"2023-12-01T15:10:26","modified_gmt":"2023-12-01T15:10:26","slug":"optimization-of-an-inlet-duct-cfd-analysis","status":"publish","type":"post","link":"https:\/\/www.simscale.com\/blog\/optimization-of-an-inlet-duct-cfd-analysis\/","title":{"rendered":"Inlet Duct Design Optimization with CFD Analysis"},"content":{"rendered":"<p style=\"text-align: justify;\"><a href=\"https:\/\/www.simscale.com\/product\/cfd\/\"  rel=\"noopener \">Fluid flow simulation<\/a> can help produce a superior duct design in apparatus engineering in order to increase the performance of the overall system. This project provides a good example of the practical usage of CFD in plant engineering applications.<\/p>\n<h2>    <span class=\"two-tier-top-line\"><\/span>    <strong>The Challenge<\/strong><\/h2>\n<p style=\"text-align: justify;\">The installation situation of apparatus engineering devices can be critical for their performance. This project&#8217;s goal was to create a homogeneous flow field in front of the apparatus in order to enhance its performance.<\/p>\n<figure id=\"attachment_14834\" style=\"max-width: 768px;\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-14834 size-full\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_cad-1.jpg\" alt=\"Inlet duct design - CAD model\" width=\"768\" height=\"315\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_cad-1.jpg 768w, https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_cad-1-300x123.jpg 300w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><figcaption class=\"wp-caption-text\">Inlet duct design CAD model<\/figcaption><\/figure>\n<h2>    <span class=\"two-tier-top-line\">Duct Design<\/span>    <strong>Inlet Duct Design Simulation<\/strong><\/h2>\n<p style=\"text-align: justify;\">Parallel to the duct design, the flow simulation capabilities of <a href=\"https:\/\/www.simscale.com\/\"  rel=\"noopener \">SimScale<\/a> have been used to analyze the impact on the flow pattern for each design. It was possible to use the insights into the flow behavior gained from using SimScale to make early design decisions, without the overhead of testing and prototyping.<\/p>\n<figure id=\"attachment_14835\" style=\"max-width: 752px;\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-14835\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_mesh-1.jpg\" alt=\"Inlet duct mesh with SimScale\" width=\"752\" height=\"325\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_mesh-1.jpg 768w, https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_mesh-1-300x130.jpg 300w\" sizes=\"auto, (max-width: 752px) 100vw, 752px\" \/><figcaption class=\"wp-caption-text\">Inlet duct mesh<\/figcaption><\/figure>\n<p style=\"text-align: justify;\">During the project, multiple simulations were carried out for multiple designs. One of the simulations took around 30 minutes on an 8-core machine. For a well-trained user, the simulation setup takes less than 10 minutes.<\/p>\n<p style=\"text-align: justify;\">The image below shows the integrated post-processing environment of SimScale with a streamline visualization of the velocity field.<\/p>\n<figure id=\"attachment_14836\" style=\"max-width: 768px;\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-14836 size-full\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_post-1.jpg\" alt=\"Inlet duct simulation with SimScale\" width=\"768\" height=\"367\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_post-1.jpg 768w, https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_post-1-300x143.jpg 300w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><figcaption class=\"wp-caption-text\">Inlet duct simulation<\/figcaption><\/figure>\n<h2>    <span class=\"two-tier-top-line\">Duct Design<\/span>    <strong>Simulation Results<\/strong><\/h2>\n<p style=\"text-align: justify;\">The results speak for themselves. The image below shows a color map visualization of the velocity field in the middle plane of two designs. The design on the left is the original version while in the design on the right, turning vanes have been added to the corner. The flow field near the outlet (on the left) is very inhomogeneous for the design without vanes. The reason for this flow behavior is the large recirculation region behind the corner of the duct. The design on the right shows a much more beneficial behavior: the airflow leaves the duct uniformly, which was this design project&#8217;s objective.<\/p>\n<figure id=\"attachment_14837\" style=\"max-width: 768px;\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-14837 size-full\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_post-1-1.png\" alt=\"Inlet duct simulation with SimScale platform\" width=\"768\" height=\"384\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_post-1-1.png 768w, https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_post-1-1-300x150.png 300w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><figcaption class=\"wp-caption-text\">Inlet duct simulation images<\/figcaption><\/figure>\n<p style=\"text-align: justify;\">The streamline visualization of the velocity field below illustrates the reason for the resulting flow behavior more clearly. In the design without turning vanes, a large recirculation region appears behind the corner; in this design, the efficient flow channel is reduced to almost half of the channel width. This shows that investing a small amount of time in simulation while designing an inlet duct can significantly improve the performance of the overall system.<\/p>\n<figure id=\"attachment_14838\" style=\"max-width: 800px;\" class=\"wp-caption alignnone\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-14838 size-full\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_post-2-1.png\" alt=\"Post-processing image of an inlet duct design - Simulation with SimScale\" width=\"800\" height=\"418\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_post-2-1.png 800w, https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_post-2-1-300x157.png 300w, https:\/\/frontend-assets.simscale.com\/media\/2014\/03\/inlet-duct_post-2-1-768x401.png 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><figcaption class=\"wp-caption-text\">Post-processing image of an inlet duct design<\/figcaption><\/figure>\n<p>Sign up for a free <a href=\"https:\/\/www.simscale.com\/product\/pricing\/\">community account<\/a>and perform your own simulation with SimScale.<\/p>\n<hr \/>\n<p><strong>Download this case study for free to learn how the SimScale CFD platform was used to investigate a ducting system and optimize its performance.<\/strong><\/p>\n<p style=\"text-align: left;\"><div class=\"hw-simwikiStripe\" style=\"background-image:url(https:\/\/frontend-assets.simscale.com\/media\/2017\/11\/Banner_Blog_Case-Study_DS.jpg); justify-content:center\"><picture>    <img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2017\/11\/Banner_Blog_Case-Study_DS.jpg\" alt=\"Banner>\" \/><\/picture>\t<div class=\"hw-simwikiStripe__inner\">\t\t<a href=\"#\" class=\"btn2 btn2-default collateral-info\" data-link=\"https:\/\/explore.simscale.com\/hubfs\/resources\/project\/cfd_investigation_of_a_ducting_system.pdf\" data-type=\"\" data-ref=\"blog\" data-collateral-name=\"CFD Investigation of a Ducting System\" data-collateral-type=\"banner: pdf - case study\" data-collateral-campaign=\"HVAC\">Download Case Study <\/a>\t<\/div><\/div>\n","protected":false},"excerpt":{"rendered":"<p>Fluid flow simulation can help produce a superior duct design in apparatus engineering in order to increase the performance...","protected":false},"author":7,"featured_media":14833,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_crdt_document":"","inline_featured_image":false,"footnotes":""},"categories":[1978,1643],"tags":[144,91,15,37],"class_list":["post-5169","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-aec","category-cfd","tag-fluid-flow","tag-heat-exchanger","tag-post-processing","tag-turbulence"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/posts\/5169","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/users\/7"}],"replies":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/comments?post=5169"}],"version-history":[{"count":0,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/posts\/5169\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/media\/14833"}],"wp:attachment":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/media?parent=5169"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/categories?post=5169"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/tags?post=5169"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}