{"id":18150,"date":"2018-12-16T17:58:26","date_gmt":"2018-12-16T17:58:26","guid":{"rendered":"https:\/\/www.simscale.com\/?page_id=18150"},"modified":"2026-02-08T00:35:42","modified_gmt":"2026-02-08T00:35:42","slug":"conjugate-heat-transfer-rectangular-fins","status":"publish","type":"page","link":"https:\/\/www.simscale.com\/docs\/validation-cases\/conjugate-heat-transfer-rectangular-fins\/","title":{"rendered":"Validation Case: Conjugate Heat Transfer &#8211; Rectangular Fins"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">This validation case belongs to fluid dynamics. The aim of this validation case is to validate the <a href=\"https:\/\/www.simscale.com\/docs\/analysis-types\/conjugate-heat-transfer-analysis\/\"><em>Conjugate heat transfer<\/em> <em>(CHT)<\/em><\/a> analysis implemented in SimScale.<\/p>\n\n\n\n\n\n\n\n<p class=\"wp-block-paragraph\">The simulation results of SimScale were compared to the results presented in&nbsp;the study titled &#8220;Unshrouded Plate Fin Heat Sinks for Electronics Cooling: Validation of a Comprehensive Thermal Model and Cost Optimization in Semi-Active Configuration&#8221;\\(^1\\) written by L. Ventola, G. Curcuruto, et. al. <\/p>\n\n\n\n<div class=\"hw-block hw-btnWrapper hw-btnWrapper--alignCenter \">\n    <a href=\"https:\/\/www.simscale.com\/workbench\/?pid=2963735196015352489&#038;mi=spec%3A75077b6b-4bc5-4f59-a0e8-cbe31292d37a%2Cservice%3ASIMULATION%2Cstrategy%3A181\" class=\"hw-btn    \" rel=\"noopener \" target=\"_blank\"    >\n        View Project    <\/a>\n<\/div>\n\n\n\n\n<h2 id='geometry' id='geometry' id='geometry' id='geometry' class=\"wp-block-heading\" id=\"geometry\">Geometry<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The geometry used for the case has three regions, which are as follows: <\/p>\n\n\n\n<h3 id='1-enclosure-fluid-region' id='1-enclosure-fluid-region' id='1-enclosure-fluid-region' id='1-enclosure-fluid-region' class=\"wp-block-heading\" id=\"enclosure---fluid-region\">1. <strong>Enclosure &#8211; Fluid Region<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The length of the fluid region upstream of the heat sink is 6 times the length of the heat sink \\((L)\\) and the fluid region length downstream is 15 times \\(L\\) visualized in the figure below:<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><a href=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Windtunnel-Dimensions.png\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"231\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Windtunnel-Dimensions-1024x231.png\" alt=\"Validation Heat Sink Windtunnel Dimensions\" class=\"wp-image-52365\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Windtunnel-Dimensions-1024x231.png 1024w, https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Windtunnel-Dimensions-300x68.png 300w, https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Windtunnel-Dimensions-768x173.png 768w, https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Windtunnel-Dimensions-1536x346.png 1536w, https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Windtunnel-Dimensions.png 1760w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><figcaption class=\"wp-element-caption\">Figure 1: Dimension of enclosure based on the length of the heat sink<\/figcaption><\/figure>\n<\/div>\n\n\n<h3 id='2-heat-sink' id='2-heat-sink' id='2-heat-sink' id='2-heat-sink' class=\"wp-block-heading\" id=\"heat-sink\">2. <strong>Heat Sink<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The model of the heat sink with its dimensions can be seen in the figure and table below:<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large is-resized\"><a href=\"https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/2-HeatSink.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"522\" height=\"464\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/2-HeatSink.jpg\" alt=\"model of heat sink used for conjugate heat transfer validation case\" class=\"wp-image-33227\" style=\"width:522px;height:464px\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/2-HeatSink.jpg 522w, https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/2-HeatSink-300x267.jpg 300w\" sizes=\"auto, (max-width: 522px) 100vw, 522px\" \/><\/a><figcaption class=\"wp-element-caption\">Figure 2: Heat sink model<\/figcaption><\/figure>\n<\/div>\n\n\n<figure class=\"wp-block-table aligncenter\"><table><tbody><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>Dimension \\([mm]\\)<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\"><strong>Value<\/strong><\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>h<\/strong> (height)<\/td><td class=\"has-text-align-center\" data-align=\"center\">21.8<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>W<\/strong> (width)<\/td><td class=\"has-text-align-center\" data-align=\"center\">41.4<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>L<\/strong> (length)<\/td><td class=\"has-text-align-center\" data-align=\"center\">57.2<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>t_b<\/strong> (base height)<\/td><td class=\"has-text-align-center\" data-align=\"center\">8.4<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>t<\/strong> (thickness of fin)<\/td><td class=\"has-text-align-center\" data-align=\"center\">1<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>p<\/strong> (spacing between adjacent fins)<\/td><td class=\"has-text-align-center\" data-align=\"center\">2.1<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>N<\/strong> (number of fins)<\/td><td class=\"has-text-align-center\" data-align=\"center\">14<\/td><\/tr><\/tbody><\/table><figcaption class=\"wp-element-caption\">Table 1: Dimensions of the heat sink<\/figcaption><\/figure>\n\n\n\n<h3 id='3-heat-source' id='3-heat-source' id='3-heat-source' id='3-heat-source' class=\"wp-block-heading\" id=\"heat-source\">3. <strong>Heat Source<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The heat source is a chip with the dimensions shown in the table below and has a contact surface area \\((A_s)\\) with a heat sink of 1.555 \\(cm^2\\).<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><a href=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Chip-Dimensions-1.png\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"483\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Chip-Dimensions-1-1024x483.png\" alt=\"Validation Heat Sink Chip Dimensions\" class=\"wp-image-52364\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Chip-Dimensions-1-1024x483.png 1024w, https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Chip-Dimensions-1-300x141.png 300w, https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Chip-Dimensions-1-768x362.png 768w, https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Chip-Dimensions-1.png 1339w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><figcaption class=\"wp-element-caption\">Figure 3: Chip heat source used in validation case <\/figcaption><\/figure>\n<\/div>\n\n\n<figure class=\"wp-block-table aligncenter\"><table><tbody><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>Dimension<\/strong> <strong>\\([mm]\\)<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\"><strong>Value <\/strong><\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>a<\/strong> <\/td><td class=\"has-text-align-center\" data-align=\"center\">15.5<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>b<\/strong> <\/td><td class=\"has-text-align-center\" data-align=\"center\">10<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>c<\/strong> <\/td><td class=\"has-text-align-center\" data-align=\"center\">4.5<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>d<\/strong> <\/td><td class=\"has-text-align-center\" data-align=\"center\">9<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>e<\/strong> <\/td><td class=\"has-text-align-center\" data-align=\"center\">1.3<\/td><\/tr><\/tbody><\/table><figcaption class=\"wp-element-caption\">Table 2: Chip dimension in \\(mm\\)<\/figcaption><\/figure>\n\n\n\n<div class=\"hw-block hw-note hw-note--info hw-note\">\n    <div class=\"hw-note__title\">\n        <p class=\"hw-note__titleText\"><i class=\"fa fa-exclamation-circle\" aria-hidden=\"true\"><\/i>Chip Model<\/p>\n    <\/div>\n    <div class=\"hw-note__body\">\n        <p>STP130NS04ZB by STMicroelectronics<\/p>\n    <\/div>\n<\/div>\n\n\n\n<h2 id='analysis-type-and-mesh' class=\"wp-block-heading\" id=\"analysis-type-and-mesh\">Analysis Type and Mesh<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Tool Type<\/strong>: OpenFOAM\u00ae<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Analysis Type<\/strong>:<a href=\"https:\/\/www.simscale.com\/docs\/analysis-types\/conjugate-heat-transfer-analysis\/\"> Conjugate Heat Transfer<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Mesh and Element Types<\/strong>:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The mesh was generated using the <em><a href=\"https:\/\/www.simscale.com\/docs\/simulation-setup\/meshing\/standard\/\">Standard<\/a><\/em> meshing algorithm. The following table provides the details of the mesh:<\/p>\n\n\n\n<figure class=\"wp-block-table aligncenter\"><table><tbody><tr><td><strong>Mesh Type<\/strong><\/td><td><strong>Number of Cell<\/strong>s<\/td><td><strong>Element Type<\/strong><\/td><\/tr><tr><td>Standard<\/td><td>603883<\/td><td>3D Polyhedral<\/td><\/tr><\/tbody><\/table><figcaption class=\"wp-element-caption\">Table 3: Details of the generated mesh<\/figcaption><\/figure>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><a href=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-37.png\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"167\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-37-1024x167.png\" alt=\"CHT fins polyhedral mesh simscale\" class=\"wp-image-104364\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-37-1024x167.png 1024w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-37-300x49.png 300w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-37-768x125.png 768w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-37.png 1502w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><figcaption class=\"wp-element-caption\">Figure 4: Standard mesh of enclosure with 3D polyhedral elements<\/figcaption><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">A region refinement was added to the heat source, heat sink, and the area close to the heat sink to be able to accurately capture the features of the heat sink as well as the wake region. In order to reduce the cell count and therefore decrease the run time, a symmetry plane in the XZ-Plane is used. A local element refinement was further used to increase the fineness around the fins of the heat sink. The mesh of the heat sink, heat source, and symmetry plane can be seen in the figure below:<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-38.png\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"644\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-38-1024x644.png\" alt=\"Validation Heat Sink Chip Heat Sink Mesh\" class=\"wp-image-104366\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-38-1024x644.png 1024w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-38-300x189.png 300w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-38-768x483.png 768w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-38.png 1257w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><figcaption class=\"wp-element-caption\">Figure 5: A close view of the mesh on the flow region, fins, and the chip. Volume and surface custom sizing were added to refine the mesh in the wake region and on the fins.<\/figcaption><\/figure>\n\n\n\n<h2 id='simulation-setup' id='simulation-setup' id='simulation-setup' id='simulation-setup' class=\"wp-block-heading\" id=\"simulation-setup\">Simulation Setup<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Material<\/strong>:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Fluid:\n<ul class=\"wp-block-list\">\n<li><strong>Air<\/strong>\n<ul class=\"wp-block-list\">\n<li>Kinematic viscosity \\((\\nu)\\): 1.529e-5 \\(m^2\/s\\) <\/li>\n\n\n\n<li>Density \\((\\rho)\\): 1.179 \\(kg\/m^3\\)<\/li>\n\n\n\n<li><a href=\"https:\/\/www.simscale.com\/docs\/simwiki\/heat-transfer-thermal-analysis\/what-is-thermal-expansion\/\">Thermal expansion<\/a> coefficient: 3.43e-3 \\(1\/K\\)<\/li>\n\n\n\n<li>Reference temperature \\((T_0)\\): 273.1 \\(K\\)<\/li>\n\n\n\n<li>Laminar Prandtl number \\((Pr_{lam})\\): 0.713<\/li>\n\n\n\n<li>Turbulent Prandtl number \\((Pr_{turb})\\): 0.85<\/li>\n\n\n\n<li>Specific heat: 1013 \\(J\/(kg\\ K)\\)<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li>Solid:\n<ul class=\"wp-block-list\">\n<li><strong>Heat sink &#8211; Aluminium:<\/strong>\n<ul class=\"wp-block-list\">\n<li>Thermal conductivity \\((\\kappa)\\): 209 \\(W\/(m\\ K)\\)<\/li>\n\n\n\n<li>Specific heat: 897 \\(J\/(kg\\ K)\\)<\/li>\n\n\n\n<li>Density \\((\\rho)\\): 2700 \\(kg\/m^3\\)<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Chip Material<\/strong>\n<ul class=\"wp-block-list\">\n<li>Thermal conductivity \\((\\kappa)\\): 38.6 \\(W\/(m\\ K)\\)<\/li>\n\n\n\n<li>Specific heat: 705 \\(J\/(kg\\ K)\\)<\/li>\n\n\n\n<li>Density \\((\\rho)\\): 2330 \\(kg\/m^3\\)<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li>Thermal resistance between the heat sink and power (heat) source \\((R_{jc})\\)) is 0.5 \\(K\/W\\).<\/li>\n\n\n\n<li>Since the material properties of the heat source were not provided, the conductivity of the heat source was calculated to be 38.6 \\(K\/W\\) with the following formula:<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">$$\\kappa_{hs} = \\frac{\\frac{1}{2}a}{R_{jc}A_s} \\tag{1}$$<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">where:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>\\(\\kappa_{hs}\\): conductivity<\/li>\n\n\n\n<li>\\(a\\): side length of heat source<\/li>\n\n\n\n<li>\\(R_{jc}\\): junction-to-case resistance<\/li>\n\n\n\n<li>\\(A_s\\): contact surface area<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Initial Conditions<\/strong>:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The velocity \\((U)\\) and temperature \\((T)\\) are given an initial condition, based on the experimental results, the same as for the boundary conditions to allow for faster convergence of the simulation.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Boundary Conditions<\/strong>:<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><a href=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Boundary-Conditions.png\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"476\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Boundary-Conditions-1024x476.png\" alt=\"Validation Heat Sink Boundary Conditions\" class=\"wp-image-52368\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Boundary-Conditions-1024x476.png 1024w, https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Boundary-Conditions-300x139.png 300w, https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Boundary-Conditions-768x357.png 768w, https:\/\/frontend-assets.simscale.com\/media\/2022\/07\/Validation-Heat-Sink-Boundary-Conditions.png 1392w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><figcaption class=\"wp-element-caption\">Figure 6: Overview of boundary conditions<\/figcaption><\/figure>\n<\/div>\n\n\n<figure class=\"wp-block-table aligncenter\"><table><tbody><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>Surface<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\"><strong>Boundary Condition<\/strong><\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>1<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\">Volumetric Flow Inlet<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>2<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\">Pressure Outlet<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>3<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\">Symmetry Plane<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>4<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\">Symmetry Plane Heat Sink<\/td><\/tr><tr><td class=\"has-text-align-center\" data-align=\"center\"><strong>5<\/strong><\/td><td class=\"has-text-align-center\" data-align=\"center\">Symmetry Plane Chip<\/td><\/tr><\/tbody><\/table><figcaption class=\"wp-element-caption\">Table 4: Boundary Condition for individual surfaces<\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">The simulation was run with 7 different volumetric flow rates with each volumetric flow rate having its corresponding inlet temperature and heat source, as seen in the table below:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table><tbody><tr><td><strong>Approach (Inlet) Velocity \\([m\/s]\\)<\/strong><\/td><td><strong>Volumetric flow rate<\/strong> <strong>\\(\\dot{U}\\,[m^3\/s]\\)<\/strong><\/td><td><strong>\\(T\\,[K]\\) <\/strong><\/td><td><strong>Absolute Power Source (chip) \\([W]\\)<\/strong><\/td><td><strong>Pressure Outlet \\([Pa]\\)<\/strong><\/td><td><strong>Walls<\/strong><\/td><td><strong>Heat Sink<\/strong><\/td><\/tr><tr><td>5.47<\/td><td>0.027<\/td><td>296.9<\/td><td>56.64<\/td><td>0<\/td><td>No-slip<\/td><td>No-slip<\/td><\/tr><tr><td>7.03<\/td><td>0.0352<\/td><td>297.4<\/td><td>71.4<\/td><td>0<\/td><td>No-slip<\/td><td>No-slip<\/td><\/tr><tr><td>8.59<\/td><td>0.04295<\/td><td>297.9<\/td><td>82.36<\/td><td>0<\/td><td>No-slip<\/td><td>No-slip<\/td><\/tr><tr><td>9.96<\/td><td>0.0498<\/td><td>298.3<\/td><td>87.32<\/td><td>0<\/td><td>No-slip<\/td><td>No-slip<\/td><\/tr><tr><td>11.23<\/td><td>0.0562<\/td><td>298.9<\/td><td>85.07<\/td><td>0<\/td><td>No-slip<\/td><td>No-slip<\/td><\/tr><tr><td>12.50<\/td><td>0.062<\/td><td>299.3<\/td><td>76.3<\/td><td>0<\/td><td>No-slip<\/td><td>No-slip<\/td><\/tr><tr><td>13.57<\/td><td>0.06783<\/td><td>299.6<\/td><td>60.24<\/td><td>0<\/td><td>No-slip<\/td><td>No-slip<\/td><\/tr><\/tbody><\/table><figcaption class=\"wp-element-caption\">Table 5: Inlet volumetric flow rate with its corresponding inlet temperature<\/figcaption><\/figure>\n\n\n\n<div class=\"hw-block hw-note hw-note--info hw-note\">\n    <div class=\"hw-note__title\">\n        <p class=\"hw-note__titleText\"><i class=\"fa fa-exclamation-circle\" aria-hidden=\"true\"><\/i>Note<\/p>\n    <\/div>\n    <div class=\"hw-note__body\">\n        <p>The walls of  the heat sink were automatically assigned as walls with temperature as zero gradient. This assignment cannot be seen under <i>Boundary conditions<\/i> in the attached project.<\/p>\n    <\/div>\n<\/div>\n\n\n\n<h2 id='reference-solution' id='reference-solution' id='reference-solution' id='reference-solution' class=\"wp-block-heading\" id=\"reference-solution\">Reference Solution<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The overall heat resistance between the heat source and the ambient air (heat sink) \\((R_{ja})\\) as calculated in the analytical and experimental results from the reference study\\(^1\\) are explained as follows. The complete array of thermal resistances between the heat source and the ambient air can be seen in the figure below:<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><a href=\"https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/ThermalResistances.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"546\" height=\"341\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/ThermalResistances.jpg\" alt=\"conjugate heat transfer validation thermal resistances between the heat source and the ambient air\" class=\"wp-image-33438\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/ThermalResistances.jpg 546w, https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/ThermalResistances-300x187.jpg 300w\" sizes=\"auto, (max-width: 546px) 100vw, 546px\" \/><\/a><figcaption class=\"wp-element-caption\">Figure 7: Illustration of thermal resistances between the heat source and the ambient air (Ventola, et.al. 2016)\\(^1\\)<\/figcaption><\/figure>\n<\/div>\n\n\n<h3 id='1-analytical' class=\"wp-block-heading\" id=\"1-analytical\">1. Analytical<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The analytical solution for the junction-to-air thermal resistance is given by:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">$$R_{ja,t} = R_{jc}+R_{cs}+R_{sa}+R_{spr} \\tag{2}$$<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>where:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>\\(R_{ja,t}\\): analytical junction-to-air thermal resistance<\/li>\n\n\n\n<li>\\(R_{jc}\\): junction-to-case thermal resistance<\/li>\n\n\n\n<li>\\(R_{cs}\\): case-to-sink thermal resistance<\/li>\n\n\n\n<li>\\(R_{sa}\\): sink-to-air thermal resistance<\/li>\n\n\n\n<li>\\(R_{spr}\\): spreading thermal resistance<\/li>\n<\/ul>\n\n\n\n<h3 id='2-experimental' id='2-experimental' id='2-experimental' id='2-experimental' class=\"wp-block-heading\" id=\"experimental\">2. Experimental<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The experimental solution is gained by doing an experiment with the scheme explained in the figure below:<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><a href=\"https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/ExperimentalSetup-2.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"548\" height=\"317\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/ExperimentalSetup-2.jpg\" alt=\"conjugate heat transfer validation experimental setup of measuring junction to air thermal resistance\" class=\"wp-image-33436\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/ExperimentalSetup-2.jpg 548w, https:\/\/frontend-assets.simscale.com\/media\/2020\/09\/ExperimentalSetup-2-300x174.jpg 300w\" sizes=\"auto, (max-width: 548px) 100vw, 548px\" \/><\/a><figcaption class=\"wp-element-caption\">Figure 8: Experimental setup of heat sink thermal model validation (Source: Ventola, et.al, 2016)\\(^1\\)<\/figcaption><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">The air at ambient temperature flows into the rig and the airflow is measured with an orifice plate method where the orifice plate is in the inlet pipe. Then, the air flows into a plenum chamber and finally passes through a feeding branch, and enters the HVAC. The HVAC fan flows the air through the experimental rig where the heat sink is placed.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The transistor voltage drop (\\(V\\)), electric current (\\(I\\)), junction temperature (\\(T_j\\)) and the temperature of air approaching the heat sink (\\(T_a\\)) are measured with a GL220 data logger (Graphtec\u2122 Digital Solutions, Plano, TX, USA)\\(^1\\). The junction temperature (\\(T_j\\)) is measured at the interface between the transistor and the heat sink and the approaching air temperature (\\(T_a\\)) is measured at the inlet of the HVAC. Finally, the overall junction-to-air thermal resistance is calculated with the formula below:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"> $$R_{ja,e} = \\frac{T_j-T_a}{P} \\tag{3}$$<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Where:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>\\(R_{ja,e}\\): junction-to-air thermal resistance from experimental results<\/li>\n\n\n\n<li>\\(T_j\\): measured junction temperature<\/li>\n\n\n\n<li>\\(T_a\\): ambient temperature<\/li>\n\n\n\n<li>\\(P\\): thermal power of the heat source<\/li>\n<\/ul>\n\n\n\n<h2 id='result-comparison' class=\"wp-block-heading\" id=\"result-comparison\">Result Comparison<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The junction-to-air thermal resistance (\\(R_{ja}\\)) obtained from SimScale was calculated using the equation below:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">$$R_{ja,s} = \\frac{T_{j,s}-T_a}{P} \\tag{4}$$<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Where:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>\\(T_{j,s}\\): junction temperature from simulation (temperature at the bottom face of the chip)<\/li>\n\n\n\n<li>\\(P\\): thermal power of the heat source<\/li>\n\n\n\n<li>\\(R_{ja,s}\\): junction-to-air thermal resistance obtained from simulation<\/li>\n\n\n\n<li>\\(T_a\\): ambient temperature<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">The comparison of the junction-to-air thermal resistance (\\(R_{ja}\\)) between the simulation results and the results in the reference study is given in Table 5 and Figure 9:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table><tbody><tr><td><strong>Approach (Inlet) Velocity \\([m\/s]\\)<\/strong><\/td><td><strong>Volumetric Flow Rate \\(\\dot{U}\\,[m^3\/s]\\)<\/strong><\/td><td><strong>\\(T_a\\) \\([K]\\)<\/strong><\/td><td><strong>P \\([W]\\)<\/strong><\/td><td><strong>\\(T_{j,e}\\) \\([K]\\)<\/strong><\/td><td><strong>\\(T_{j,s}\\) \\([K]\\)<\/strong><\/td><td><strong>\\(R_{ja,t}\\) \\([K\/W]\\)<\/strong><\/td><td><strong>\\(R_{ja,e}\\) \\([K\/W]\\)<\/strong><\/td><td><strong>\\(R_{ja,s}\\) \\([K\/W]\\)<\/strong><\/td><td><strong>Error &#8211; Simulation to Analytical [%]<\/strong><\/td><td><strong>Error &#8211; Simulation to Experiment [%]<\/strong><\/td><\/tr><tr><td>5.47<\/td><td>0.027<\/td><td>296.95<\/td><td>56.64<\/td><td>371.25<\/td><td>370.84<\/td><td>1.203<\/td><td>1.312<\/td><td>1.304<\/td><td>8.44<\/td><td>-0.567<\/td><\/tr><tr><td>7.03<\/td><td>0.0352<\/td><td>297.35<\/td><td>71.4<\/td><td>384.15<\/td><td>384.03<\/td><td>1.142<\/td><td>1.216<\/td><td>1.214<\/td><td>6.30<\/td><td>-0.164<\/td><\/tr><tr><td>8.59<\/td><td>0.04295<\/td><td>297.95<\/td><td>82.36<\/td><td>391.85<\/td><td>392.89<\/td><td>1.1<\/td><td>1.140<\/td><td>1.152<\/td><td>4.79<\/td><td>1.11<\/td><\/tr><tr><td>9.96<\/td><td>0.0498<\/td><td>298.25<\/td><td>97.32<\/td><td>395.05<\/td><td>406.4<\/td><td>1.071<\/td><td>1.109<\/td><td>1.11<\/td><td>3.76<\/td><td>0.205<\/td><\/tr><tr><td>11.23<\/td><td>0.0562<\/td><td>298.95<\/td><td>85.07<\/td><td>391.15<\/td><td>391.146<\/td><td>1.05<\/td><td>1.084<\/td><td>1.083<\/td><td>3.215<\/td><td>-0.02<\/td><\/tr><tr><td>12.50<\/td><td>0.062<\/td><td>299.25<\/td><td>76.3<\/td><td>377.45<\/td><td>380.435<\/td><td>1.031<\/td><td>1.024<\/td><td>1.064<\/td><td>3.20<\/td><td>3.908<\/td><\/tr><tr><td>13.57<\/td><td>0.06783<\/td><td>299.65<\/td><td>60.24<\/td><td>357.55<\/td><td>362.87<\/td><td>1.017<\/td><td>0.961<\/td><td>1.049<\/td><td>3.19<\/td><td>9.205<\/td><\/tr><\/tbody><\/table><figcaption class=\"wp-element-caption\">Table 6: Comparison of results between analytical, experimental, and simulation<\/figcaption><\/figure>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><a href=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-40.png\"><img loading=\"lazy\" decoding=\"async\" width=\"725\" height=\"451\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-40.png\" alt=\"conjugate heat transfer validation Heat Sink Thermal Resistance [K\/W]\" class=\"wp-image-104384\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-40.png 725w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-40-300x187.png 300w\" sizes=\"auto, (max-width: 725px) 100vw, 725px\" \/><\/a><figcaption class=\"wp-element-caption\">Figure 9: Graphical visualization of results between the analytical, experimental, and simulation against approach velocity.<\/figcaption><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">The temperature distribution on the heat sink and velocity distribution on chip obtained from the simulation when the approach velocity is 13.57 \\(m\/s\\) are as below:<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><a href=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-41.png\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"694\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-41-1024x694.png\" alt=\"conjugate heat transfer validation  Heat Sink Velocity Temperature V = 13.7\" class=\"wp-image-104385\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-41-1024x694.png 1024w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-41-300x203.png 300w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-41-768x520.png 768w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-41-368x250.png 368w, https:\/\/frontend-assets.simscale.com\/media\/2025\/06\/image-41.png 1194w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><figcaption class=\"wp-element-caption\">Figure 10: Temperature and velocity distribution over the chip and flow region, respectively.<\/figcaption><\/figure>\n<\/div>\n\n\n\n<div class='hw-block hw-references hw-references'>\n    <p class='hw-references__title'>References<\/p>\n    <ul class='hw-references__list'>\n\n        <li><cite><a href=\"https:\/\/www.mdpi.com\/1996-1073\/9\/8\/608\" target=\"_blank\">Ventola, L., Curcuruto, G., Fasano, M., Fotia, S., Pugliese, V., Chiavazzo, E. and Asinari, P., Unshrouded Plate Fin Heat Sinks for Electronics Cooling: Validation of a Comprehensive Thermal Model and Cost Optimization in Semi-Active Configuration, Energies 8 (9), 2016, DOI:10.3390\/en9080609<\/a><\/cite><\/li>\n    <\/ul>\n<\/div>\n\n\n\n<div class=\"hw-block hw-note hw-note--info hw-note\">\n    <div class=\"hw-note__title\">\n        <p class=\"hw-note__titleText\"><i class=\"fa fa-exclamation-circle\" aria-hidden=\"true\"><\/i>Note<\/p>\n    <\/div>\n    <div class=\"hw-note__body\">\n        <p>If you still encounter problems validating you simulation, then please post the issue on our <a href=\"https:\/\/www.simscale.com\/forum\/\">forum<\/a> or <a href=\"mailto:support@simscale.com\">contact us<\/a>.<\/p>\n    <\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>This validation case belongs to fluid dynamics. The aim of this validation case is to validate the Conjugate heat transfer...","protected":false},"author":94,"featured_media":104385,"parent":17191,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"templates\/template-documentation.php","meta":{"_acf_changed":false,"_crdt_document":"","inline_featured_image":false,"footnotes":""},"class_list":["post-18150","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/pages\/18150","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/users\/94"}],"replies":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/comments?post=18150"}],"version-history":[{"count":0,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/pages\/18150\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/pages\/17191"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/media\/104385"}],"wp:attachment":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/media?parent=18150"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}