{"id":108343,"date":"2025-10-24T12:31:25","date_gmt":"2025-10-24T12:31:25","guid":{"rendered":"https:\/\/www.simscale.com\/?page_id=108343"},"modified":"2025-12-04T08:40:48","modified_gmt":"2025-12-04T08:40:48","slug":"real-time-digital-twins","status":"publish","type":"page","link":"https:\/\/www.simscale.com\/use-cases\/real-time-digital-twins\/","title":{"rendered":"Real-Time Digital Twins"},"content":{"rendered":"\n<div class=\"gb-element-a1ba63a4\" style=\"--inline-bg-image: url(https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/use-cases-background.svg)\">\n<div class=\"gb-element-3e3f3809\">\n<div class=\"gb-element-d62f41e5\">\n<div class=\"gb-element-b775d3a3\">\n<h1 class=\"gb-text gb-text-39d788ad\">REAL-TIME DIGITAL TWINS<\/h1>\n\n\n\n<h2 class=\"gb-text gb-text-58a14c4d\"><strong>Connect Simulation with Real-World Data<\/strong><\/h2>\n\n\n\n<p class=\"gb-text gb-text-583ec0c2\">Get faster and more reliable engineering insights to inform product decisions by connecting fast, Physics AI\u2013powered models to real-world systems and data.<\/p>\n\n\n\n<a class=\"gb-text gb-text-830cabc9\" href=\"https:\/\/www.simscale.com\/request-demo\/\">Talk to an expert<\/a>\n\n\n\n<div class=\"gb-element-69caf842\">\n<div>\n<img loading=\"lazy\" decoding=\"async\" width=\"109\" height=\"33\" class=\"gb-media-24b6e220\" alt=\"G2 Ratings\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/09\/g2crowd_icon_updated.svg\" title=\"g2crowd_icon_updated\"\/>\n<\/div>\n\n\n\n<div>\n<img loading=\"lazy\" decoding=\"async\" width=\"119\" height=\"47\" class=\"gb-media-2a5022e5\" alt=\"Capterra Rating\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/08\/Capterra.svg\" title=\"Capterra\"\/>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-865bfb3b\">\n<img loading=\"lazy\" decoding=\"async\" width=\"1884\" height=\"1202\" class=\"gb-media-7029e06d\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/digital-twins-header.webp\" alt=\"Real-time Digital Twins\" title=\"digital-twins-header\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/digital-twins-header.webp 1884w, https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/digital-twins-header-300x191.webp 300w, https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/digital-twins-header-1024x653.webp 1024w, https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/digital-twins-header-768x490.webp 768w, https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/digital-twins-header-1536x980.webp 1536w\" sizes=\"auto, (max-width: 1884px) 100vw, 1884px\" \/>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-4d208391\">\n<div class=\"gb-element-6b5cc397\">\n<img loading=\"lazy\" decoding=\"async\" width=\"146\" height=\"11\" class=\"gb-media-9012e5aa\" alt=\"zaha hadid architects logo\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/10\/zaha-hadid.svg\" title=\"zaha-hadid\"\/>\n<\/div>\n\n\n\n<div class=\"gb-element-92c26ff5\">\n<img loading=\"lazy\" decoding=\"async\" width=\"97\" height=\"18\" class=\"gb-media-f2fb4da1\" alt=\"easee logo\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2023\/10\/easee_logo.svg\" title=\"easee_logo\"\/>\n<\/div>\n\n\n\n<div class=\"gb-element-832d3603\">\n<img loading=\"lazy\" decoding=\"async\" width=\"101\" height=\"16\" class=\"gb-media-be651ba0\" alt=\"mitsubishi logo\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/10\/mitsubishi.svg\" title=\"mitsubishi\"\/>\n<\/div>\n\n\n\n<div class=\"gb-element-85cba195\">\n<img loading=\"lazy\" decoding=\"async\" width=\"99\" height=\"24\" class=\"gb-media-a5f8135a\" alt=\"Rimac Logo\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/11\/Rimac-logo.svg\" title=\"Rimac-logo\"\/>\n<\/div>\n\n\n\n<div class=\"gb-element-784db254\">\n<img loading=\"lazy\" decoding=\"async\" width=\"90\" height=\"19\" class=\"gb-media-5d344622\" alt=\"Magna Logo\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/11\/Magna-logo.svg\" title=\"Magna-logo\"\/>\n<\/div>\n\n\n\n<div class=\"gb-element-92efb98b\">\n<img loading=\"lazy\" decoding=\"async\" width=\"70\" height=\"25\" class=\"gb-media-342c01ac\" alt=\"thornton tomasetti logo\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/10\/thornton-tomasetti.svg\" title=\"thornton-tomasetti\"\/>\n<\/div>\n\n\n\n<div class=\"gb-element-dce2c66b\">\n<img loading=\"lazy\" decoding=\"async\" width=\"90\" height=\"26\" class=\"gb-media-06b084ce\" alt=\"sweco logo\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/10\/sweco.svg\" title=\"sweco\"\/>\n<\/div>\n\n\n\n<div class=\"gb-element-8ed96aac\">\n<img loading=\"lazy\" decoding=\"async\" width=\"113\" height=\"25\" class=\"gb-media-35cbc4ce\" alt=\"aqseptence group logo\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/10\/aqseptence.svg\" title=\"aqseptence\"\/>\n<\/div>\n\n\n\n<div class=\"gb-element-5afa7c0b\">\n<img loading=\"lazy\" decoding=\"async\" width=\"130\" height=\"24\" class=\"gb-media-c261dcfe\" alt=\"johnson &amp; johnson logo\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2022\/10\/johnson-johnson.svg\" title=\"johnson-johnson\"\/>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-b1904b06\">\n<div class=\"gb-element-31350e07\">\n<h2 class=\"gb-text gb-text-6c86e55c\">Outcomes you can expect<\/h2>\n<\/div>\n\n\n\n<div class=\"gb-element-06c0191c\">\n<div class=\"gb-element-06a3de8a\">\n<div class=\"gb-element-e9b5ddfd\">\n<img loading=\"lazy\" decoding=\"async\" width=\"89\" height=\"68\" class=\"gb-media-8af61f25\" alt=\"Respond Faster Icon\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/09\/respond-faster-icon.svg\" title=\"respond-faster-icon\"\/>\n\n\n\n<h3 class=\"gb-text gb-text-88cc7a2e\">Faster insights<\/h3>\n\n\n\n<p class=\"gb-text gb-text-2aed08a5\">Move from historical analysis to real-time understanding, getting instant feedback on how your assets are performing in the field.<\/p>\n<\/div>\n\n\n\n<div class=\"gb-element-d6fa4c72\">\n<img loading=\"lazy\" decoding=\"async\" width=\"60\" height=\"69\" class=\"gb-media-46873b56\" alt=\"More reliable operations\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/more-reliable-operaitons.svg\" title=\"more-reliable-operaitons\"\/>\n\n\n\n<h3 class=\"gb-text gb-text-f8d06138\">More reliable operations<\/h3>\n\n\n\n<p class=\"gb-text gb-text-b98a69db\">Use predictive insights to anticipate maintenance needs, optimize performance, and prevent costly, unplanned downtime.<\/p>\n<\/div>\n\n\n\n<div class=\"gb-element-b5528dae\">\n<img loading=\"lazy\" decoding=\"async\" width=\"64\" height=\"70\" class=\"gb-media-5392495c\" alt=\"Lower operational risk\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/lower-operational-risk-icon.svg\" title=\"lower-operational-risk-icon\"\/>\n\n\n\n<h3 class=\"gb-text gb-text-57e77704\">Lower operational risk<\/h3>\n\n\n\n<p class=\"gb-text gb-text-3b0cdb63\">Receive early warnings of potential performance degradation or component failures, giving you time to act before a critical issue occurs.<\/p>\n<\/div>\n\n\n\n<div class=\"gb-element-8b463dd1\">\n<img loading=\"lazy\" decoding=\"async\" width=\"60\" height=\"68\" class=\"gb-media-865f6bb3\" alt=\"Improved product design\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/improved-product-design.svg\" title=\"improved-product-design\"\/>\n\n\n\n<h3 class=\"gb-text gb-text-e8e8071c\"><strong>Improved product design<\/strong><\/h3>\n\n\n\n<p class=\"gb-text gb-text-c7b6170c\">Create a closed loop where live field data feeds back into your R&amp;D process, providing invaluable insights for the next generation of products.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-ad9868df\">\n<div class=\"gb-element-47b3746b\">\n<p class=\"gb-text gb-text-6ed602d1\">How it works<\/p>\n\n\n\n<h2 class=\"gb-text gb-text-a2b9338e\">SimScale enables real-time digital twins powered by AI and cloud simulation, turning operational data into predictive insight<\/h2>\n<\/div>\n\n\n\n<div class=\"gb-element-68369626\">\n<div>\n<h3 class=\"gb-text\">Physics AI surrogates<\/h3>\n\n\n\n<p class=\"gb-text\">Deploy lightweight, AI-powered models trained on high-fidelity simulation data. These reduced order models run in real time, providing instant performance predictions without the computational cost of a full physics simulation, making them ideal for live applications.<\/p>\n<\/div>\n\n\n\n<div>\n<figure class=\"wp-block-video\"><video height=\"720\" style=\"aspect-ratio: 1280 \/ 720;\" width=\"1280\" autoplay loop muted src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/physics-ai-surrogates.mp4\"><\/video><\/figure>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-c1edc896\">\n<div class=\"gb-element-9ba24c6e\">\n<img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"720\" class=\"gb-media-802afd4d\" alt=\"Live data integration\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/live-data-integration.webp\" title=\"live-data-integration\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/live-data-integration.webp 1280w, https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/live-data-integration-300x169.webp 300w, https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/live-data-integration-1024x576.webp 1024w, https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/live-data-integration-768x432.webp 768w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/>\n<\/div>\n\n\n\n<div class=\"gb-element-0875f769\">\n<h3 class=\"gb-text\">Live data integration<\/h3>\n\n\n\n<p class=\"gb-text\">Connect live sensor data streams from your operational assets or system-level models directly to Physics AI surrogates via our open API. This creates a closed loop where real-world conditions continuously inform and update your digital twin for maximum accuracy.<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-93052e11\">\n<div>\n<h3 class=\"gb-text\">Predictive insights<\/h3>\n\n\n\n<p class=\"gb-text\">Move from reactive maintenance to predictive operations. By combining live data and hardware-in-the-loop (HiL) setups with AI models, you can forecast performance degradation and potential failures before they occur, preventing costly downtime and improving asset reliability.<\/p>\n<\/div>\n\n\n\n<div>\n<img loading=\"lazy\" decoding=\"async\" width=\"1280\" height=\"720\" class=\"gb-media-d1e1f8ad\" alt=\"Predictive insights\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/predictive-insights.webp\" title=\"predictive-insights\" srcset=\"https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/predictive-insights.webp 1280w, https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/predictive-insights-300x169.webp 300w, https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/predictive-insights-1024x576.webp 1024w, https:\/\/frontend-assets.simscale.com\/media\/2025\/10\/predictive-insights-768x432.webp 768w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-ab64904f\">\n<div class=\"gb-element-03cb6f6e\">\n<div class=\"gb-element-c6435b72\">\n<div class=\"gb-element-34102152\">\n<div class=\"gb-element-f33732d6\"><\/div>\n\n\n\n<div>\n<img loading=\"lazy\" decoding=\"async\" width=\"221\" height=\"90\" class=\"gb-media-e63e0e4d\" alt=\"Vale logo\" src=\"https:\/\/frontend-assets.simscale.com\/media\/2024\/10\/vale-logo.svg\" title=\"vale-logo\"\/>\n\n\n\n<p class=\"gb-text gb-text-f327cdf6\">\u201cI have been using SimScale in my product development routine (weekly) and it has been a game changer in critical design decisions where industrial equipment is used in large scale industrial operations.\u201d<\/p>\n\n\n\n<p class=\"gb-text gb-text-7da8f63e\">Vin\u00edcius Gon\u00e7alves<\/p>\n\n\n\n<p class=\"gb-text gb-text-580ede61\">Senior Engineer at Vale<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-bc481617\">\n<div class=\"gb-element-a22e8938\">\n<h2 class=\"gb-text gb-text-37d92550\">Learn more<\/h2>\n<\/div>\n\n\n\n<style>\n.gb-query-faade8d9 {\n  display: flex;\n  padding-left: 10%;\n  padding-right: 10%;\n}\n@media (max-width: 767px) {\n  .gb-query-faade8d9 {\n    display: grid;\n    grid-template-columns: 1fr;\n    row-gap: 20px;\n  }\n}\n.gb-looper-424c746c {\n  column-gap: 24px;\n  display: grid;\n  grid-template-columns: repeat(3, minmax(0, 1fr));\n}\n@media (max-width: 767px) {\n  .gb-looper-424c746c {\n    display: grid;\n    grid-template-columns: 1fr;\n    row-gap: 20px;\n  }\n}\n.gb-loop-item-080f3ab5 {\n  background-color: #ffffff;\n  border: 1px solid #e5e5e5;\n  border-radius: 4px;\n}\n.gb-element-7ccd72ab {\n  align-items: flex-end;\n  aspect-ratio: 68\/27;\n  background-blend-mode: normal;\n  background-image: var(--inline-bg-image);\n  background-position: center;\n  background-repeat: no-repeat;\n  background-size: cover;\n  display: flex;\n  object-fit: cover;\n  border-bottom: 1px solid #e5e5e5;\n}\n.gb-text-d0b35a45 {\n  background-color: #ffffff;\n  color: #333333;\n  font-size: 17px;\n  font-weight: 700;\n  margin-bottom: 0px;\n  margin-top: 0px;\n  padding: 12px;\n}\n.gb-text-d0b35a45 a {\n  color: #333333;\n}\n<\/style>\n<div class=\"gb-query-faade8d9\"><div class=\"gb-looper-424c746c\">\n<div class=\"gb-loop-item gb-loop-item-080f3ab5 post-107710 post type-post status-publish format-standard has-post-thumbnail hentry category-engineering-ai category-physics-ai tag-agentic-engineering tag-artificial-intelligence tag-design-exploration tag-digital-twin tag-generative-design tag-generative-engineering tag-optimization\">\n<div class=\"gb-element-7ccd72ab\" style=\"--inline-bg-image: url(https:\/\/frontend-assets.simscale.com\/media\/2025\/09\/applications-of-ai-in-engineering.png)\"><\/div>\n\n\n\n<h3 class=\"gb-text gb-text-d0b35a45\"><a href=\"https:\/\/www.simscale.com\/blog\/engineering-applications-of-artificial-intelligence\/\">Real World Engineering Applications of Artificial Intelligence<\/a><\/h3>\n<\/div>\n\n<div class=\"gb-loop-item gb-loop-item-080f3ab5 post-97052 page type-page status-publish has-post-thumbnail hentry\">\n<div class=\"gb-element-7ccd72ab\" style=\"--inline-bg-image: url(https:\/\/frontend-assets.simscale.com\/media\/2024\/10\/vale-feature.webp)\"><\/div>\n\n\n\n<h3 class=\"gb-text gb-text-d0b35a45\"><a href=\"https:\/\/www.simscale.com\/customers\/vale-boosting-mining-equipment-reliability-with-digital-twin-technology\/\">Boosting Mining Equipment Reliability with Digital Twin Technology<\/a><\/h3>\n<\/div>\n\n<div class=\"gb-loop-item gb-loop-item-080f3ab5 post-96426 page type-page status-publish has-post-thumbnail hentry\">\n<div class=\"gb-element-7ccd72ab\" style=\"--inline-bg-image: url(https:\/\/frontend-assets.simscale.com\/media\/2024\/10\/1107x768-Featured-1.webp)\"><\/div>\n\n\n\n<h3 class=\"gb-text gb-text-d0b35a45\"><a href=\"https:\/\/www.simscale.com\/cloud-native-simulation-for-industrial-equipment-manufacturing\/\">Cloud-Native Simulation for Industrial Equipment &amp; Manufacturing<\/a><\/h3>\n<\/div>\n<\/div><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>REAL-TIME DIGITAL TWINS Connect Simulation with Real-World Data Get faster and more reliable engineering insights to...","protected":false},"author":193,"featured_media":107857,"parent":107927,"menu_order":0,"comment_status":"open","ping_status":"closed","template":"templates\/template-hw-blank.php","meta":{"_acf_changed":false,"_crdt_document":"","inline_featured_image":false,"footnotes":""},"class_list":["post-108343","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/pages\/108343","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/users\/193"}],"replies":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/comments?post=108343"}],"version-history":[{"count":0,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/pages\/108343\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/pages\/107927"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/media\/107857"}],"wp:attachment":[{"href":"https:\/\/www.simscale.com\/wp-json\/wp\/v2\/media?parent=108343"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}